KTM, one of the big names in motorcycle rallying, continues its legacy with the unveiling of the 2025 KTM 450 Rally Replica. This latest iteration represents a significant leap forward, boasting upgrades that enhance both performance and durability.
At the heart of the Rally Replica lies a 450cc single-cylinder engine, drawing inspiration from KTM’s renowned motocross and enduro machines. For 2025, the engine receives a revamped cylinder head, reinforced clutch, and strengthened gearbox. Notably, the new dual radiator layout ensures optimal cooling even in the most demanding conditions.
The chassis sees a redesign with a focus on ruggedness and stability. Laser-cut and hydro-formed steel frame sections, hand-welded in KTM’s Motorsports facility, provide a sturdy foundation. The absence of a traditional subframe is compensated by a self-supporting 16-litre fuel tank, doubling as a structural component. Coupled with front tanks totaling 18.5 liters, the Rally Replica boasts a remarkable fuel capacity of 34.5 liters.
Dynamic handling is achieved through a combination of a hollow, die-cast aluminum swingarm and WP Xact Pro suspension components. The rear shock and front fork ensure smooth navigation over any terrain, with a Scotts steering damper offering added control.
In terms of ergonomics, the cockpit accommodates a redesigned fairing and navigation tower, prioritizing aerodynamics to reduce wind resistance. A narrower and lighter dashboard, along with an upgraded LED headlight, further enhance the rider’s experience, providing improved visibility and comfort.